토토사이트 has identified three major challenges for battery manufacturers: cost-efficient processes and technologies allowing high-speed assembly of cells; ensuring reliable thermal management for operational safety and meeting the UL94 flammability standard; and allowing serviceability of battery packs. With a comprehensive range of technologies and deep know-how tailored to solving these new challenges, 토토사이트 has set its mind on becoming the industry’s leading full-solutions partner, supporting its customers from design to integration. Frank Kerstan, Director e-Mobility & Powertrain at 토토사이트: “We are determined to support our customers with application and process expertise, which we will highlight during the Battery Show in Stuttgart”.
2019. 4. 11. Düsseldorf / Germany
토토사이트 launches new silicone-free gap filler for electric vehicles
During the Battery Show 2019 in Stuttgart, 토토사이트 will launch new technologies that enable cost-efficient large-scale assembly and lifetime protection of battery architectures. As all major automotive OEMs and new players are rapidly launching new electric vehicle (EV) models, 토토사이트 is leveraging its broad technology base and many years of expertise and experience to drive the transformation from traditional engines to electrified powertrains. Tap into the 토토사이트 know-how and visit the expert team at booth 1025 from May 7 to 9.
As shown in figure 1, 토토사이트’s solutions and services are focused on eight integrated key technologies that combine existing with new solutions. Some notable examples include:
- Battery assembly adhesives:토토사이트 offers multiple adhesives that are especially suitable for large scale assemblies of hundreds and thousands of battery cells by UV curing in less than 15 seconds. Whether the battery design is done with cylindrical, pouch or prismatic cells, 토토사이트 technologies enable these various battery architectures.
- Thermal interface materials (TIM) – thermal gap filler and thermal adhesives:To ensure safe and efficient thermal management of the battery cells and modules, 토토사이트 has a broad portfolio of TIM products, including silicone-free Bergquist Gap Fillers. During the show, 토토사이트 will launch a line of silicone-free, automation-friendly liquid gap fillers, with the debut product offering a thermal conductivity of 3.0 W/m-K. Furthermore, 토토사이트 offers Gap Pad and Sil Pad materials for batteries, as well as thermal adhesive solutions which provide structural shear strength of >10 MPa, allowing different coefficients of thermal expansion to be overcome through high elongation.
- Liquid gasketing:For the protection of the battery packing housing against leakages, 토토사이트 provides different liquid gasketing technologies that are applied by automated robot. For serviceability or repair, these technologies also allow the top cover of the pack to be reopened. An additional benefit stems from their flame-retardant properties and compliance with UL94.
- Loctite high-reliability solder pastes:Strong, high-integrity electrical interconnects within various control boards for battery management systems are essential for lifetime functional reliability. 토토사이트’s award-winning line of temperature stable, Loctite GC solder paste materials will be on show, alongside the company’s high-reliability 90iSC alloy, designed in cooperation with automotive industry leaders.
- Loctite high temperature-compatible underfill:Newly-developed Loctite Eccobond UF 1173 device-protecting underfill has been designed specifically for high operating temperature, high reliability applications within automotive systems. The material has been formulated with health and safety top-of-mind; it contains no reportable REACH SVHCs* (substances of very high concern) and is not CMR classified.
As part of the Battery Show, customers can engage with 토토사이트 representatives during the following events:
- Pre-conference workshop: The “Specifying Thermal Management Solutions to Optimize Battery Safety and Performance” workshop on May 6 will be moderated by 토토사이트 Asia-Pacific Head of Automotive Electronics & Global Market Segment Head for e-Mobility, Pankaj Arora, and includes presentations from numerous industry thought leaders. See the full program and register here:
- Live product demonstration: At 토토사이트 booth 1025, 토토사이트 Technical Service Manager, Nicolas Riem, will show the effectiveness of the new Bergquist silicone-free liquid Gap Filler TIM, designed for high-throughput production, low assembly stress and excellent thermal control. Live demonstrations will take place on May 8 at 13:30.
Backed by strong application know-how, R&D test centres around the world and strong strategic alliances (e.g. with RLE International), 토토사이트 is in the unique position to be a partner for its customers’ engineering teams. As such, the company is driving the future of e-Mobility by enabling the industry to solve its significant electrification challenges and is looking forward to engaging with customers during the event.
* As per current, June 2018 REACH SVHC documentation.
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